Machining custom insoles

Toolpath Creation

A software solution for carving full foot and 3/4 length insoles or positive moulds.

Start the video to see FitMill360 in action

Double Sided

Generate tool paths to carve both the top and bottom of a device. Ideal for Polypropylene shells

Single Sided

Generate toolpaths for single sided devices. Machine to shoe size to avoid excess manual trimming

Positives

Carve full foot and 3/4 length moulds in foam, mdf or cork. Ideal for forming carbon fibre custom insoles

Speed & Flexibility

Our CAM toolset includes direct or positive milling, double sided machining. We utilise the power of multi-threading & parallel processing to process engineering grade toolpaths quickly.

Soft & Rigid Material Carving

FitMill360 will generate optimal toolpaths for direct milling insoles in rigid materials like PP and softer materials like EVA & PU.

Fitmill360 Stories

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High Quality Toolpaths

FitMill360 is built upon an industrial CAM engine, using the same strategies for machining that automative and aerospace companies use to manufacture high precision tooling and parts.

Find out more, ask for a demo.

book a demo

Carving EVA & PU

FitMill360 can be configured to work with any CNC router (carver) that has an open controller.
Whether you are machining sheets of material or single pair blocks, FitMill360 can be configured to create optimal tool paths for your machine.

Video courtesy of Pacific Orthotic Lab - Speed = x2

Carving Polypropylene

FitMill360 can be easily configured to carve the top and bottom of a rigid device using dowels, static fixtures and flip fixtures. The goal is always to machine the exact insole you designed (including grinding) to minimise expensive hand finishing.

Video courtesy of Pacific Orthotic Lab

Carving Positives

FitMill360 optimises the nesting and machining of positive moulds. You can set the tolerances, step over, speeds and feeds to get the optimal balance between quality and throughput.

Video courtesy of Pacific Orthotic Lab
Speed = x2

Book an online demonstration

We demonstrate all our products online. Just select the "BOOK A DEMO" button below and tell us more about you and what you need & we will do the rest.

We can even use your 3D scan data & follow your prescription ideas during the demo.